Below Pain Points in the Production of Cushion Creams:
1. Inability to Fill High-Viscosity Liquids Liquids with high viscosity (exceeding 15,000 mPas) cannot be filled. Even if they can be filled, due to the poor fluidity of the liquid, overflow will occur after capping during the stacking process, resulting in a high defective rate and low efficiency.
2. Low Filling Accuracy: The filling accuracy is low. During the capping process, liquid overflows, leading to a high defective rate, a high rework rate, and a large amount of labor consumption.
3. Manual Labeling: The labeling process cannot be automated and requires a large number of workers to stick labels by hand, resulting in low efficiency.
4. Low Production volumes: It is difficult to increase the working tempo. Only when workers are proficient, it can be increased. The production volumes is basically within 800 - 1,000 pieces per hour and is hard to increase.
5. Inability to Achieve Full Automation of the Filling Line From placing the inner liner for filling to labeling, capping, and packaging, more than 10 workers are needed to operate on one production line, which is very labor-intensive.
In response to the above pain points, Guangzhou Haoruide Chuangsi Technology Co., Ltd. has developed a set of fully automatic BB & CC cream filling machines with the following advantages:
1. Filling Features: ① Adopting four filling heads for simultaneous filling, the filling efficiency can reach 3,000 pieces per hour. ② Capable of filling multiple colors, with 1 - 4 colors available. It can fill according to the patterns designed by customers, without being restricted by colors and shapes. ③ The viscosity of the filling liquid can exceed 40,000 mPas, and the density of the sponge surface can exceed 50 kg/m³, which greatly solves the limitations of formula design.④ The filling inner liner adopts a ceramic pump to ensure easy cleaning and maintain filling accuracy in the long term, with the filling tolerance controlled within 0.2g.
2. Conveying Method: The annular track conveying method is adopted to ensure the coherence of 16 workstations and the accuracy when the workstation stops, which can be controlled within ±0.05 mm. This ensures the central position of the filling head, so that the liquid will not overflow after pressing the middle ring, greatly solving the problem of a high defective rate in the past. The qualified rate is as high as 99%.
3. Automatic Box Picking Device: On the premise of ensuring that there are no defects such as damage to the inner liner and scratches, the gripper is used to automatically pick up the assembled cosmetic boxes from the trays on the conveyor line and put them on the adjacent conveyor belt for the next packaging workstation operation. This greatly reduces the time and cost of manual box picking.
4. Four-head Automatic Sealing and Labeling: The fully automatic four-head simultaneous sealing and labeling method is adopted. While ensuring that the labeling accuracy can be controlled within 0.5 mm, it improves production capacity and reduces labor costs.
5. Labor Input: Only 3 - 5 workers are needed for the whole filling line, and the skill requirements for workers are not high. This greatly reduces labor input and cuts labor costs.
In conclusion, choosing a stable fully automatic filling equipment truly doubles the benefits in terms of reducing staff and increasing efficiency, which is conducive to the long-term healthy development and production competitiveness of enterprises.
The BB & CC cream filling machines produced by Haoruide Company have been on the market for more than six years and have been delivered to more than 30 well-known cosmetic factories such as Pinhe, Dongfang Bioscience,Ridgepole & Essence (Hong Kong) Limited, and THAI HO Group. All of them have achieved stable production volumes and are able to empower enterprises.
Media Contact
Company Name: GUANGZHOU HAORUIDE CHUANGSI PRECISION TECHNOLOGY CO.,LTD.
Email: Send Email
Country: China
Website: https://www.hrdprecisiontech.com/
